Application of AS100T Magazine Servo in the Drilling Center

The magazine is an important part of the automatic tool change system. It can be used to set up the tools required for multiple operations at a time. It is a key component of the CNC machining center. The automatic tool change system greatly reduces the production preparation time, at the same time reduces the positioning error caused by multiple installations of the tool, improves the machining accuracy, and enables high-precision and high-efficiency machining. Disk magazines are one of the most widely used magazine formats.

I. Overview

The drilling and tapping center is a machine tool for cutting metal, which is also commonly referred to as “drilling and milling tapping center”. It is the most efficient and high-precision machine tool that integrates cutting, drilling and tapping on the market. The metal cutting machine - vertical machining center (computer 锣) derived, the area and processing stroke is smaller than the traditional vertical machining center, mainly used for processing light and small metal, the configuration is usually used clamp arm knife Library or servo magazine.

Second, the system introduced

AS100T magazine servo system is based on the Alpha AS100 series of general-purpose servo products, according to the characteristics and requirements of the control of the magazine, a dedicated servo system specially developed to control software. The AS100T tool carrier servo can achieve up to 32 tool positions. AS100T tool magazine servo system has the advantages of easy to use, precise control, power-off tool memory, and high reliability. AS100T can also customize the software according to customer requirements to meet the customer's individual requirements.

Magazine servo system, servo products, precise control, power-off tool memory

The main functions of AS100T magazine library servo:

1. Integration of servo driver and tool holder controller;

2. Through the DI terminal can control the switch of 2~32 tool positions;

3. With cutter head zero return, automatic tool change, manual tool change, torque reduction and other work modes;

4. In cutterhead zero return mode, zero return speed, direction of rotation and reference point mode can be set, and the zero return process is automatically completed;

5. Under the automatic tool change mode, the best steering and speed are automatically selected to achieve efficient tool change;

6. In the manual tool change mode, the cutter head running direction and running speed can be freely set;

7. Zero compensation function, multiple fault detection and alarm functions;

8. With knife position power and memory function;

9. Alarm, status code output, easy to cooperate with user CNC

10. Support NPN and PNP switch signal input.

Second, the system composition

The magazine servo driver accepts the target position code and tool change command sent by the CNC, realizes automatic tool change, and feeds back the tool change status to the CNC.

Magazine servo system, servo products, precise control, power-off tool memory

Fourth, the effect

1. The tool change is quick and steady, and the running noise is low;

2. It is convenient to debug, set the zero position with one key, and has the function of adjusting the cutter position by jogging;

3. Absolute position encoder, power-off position memory, high position control accuracy, easy to use.

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